Overview
The LABELING -120C-Twin is a state-of-the-art Twin Side Security Label Applicator, designed for the efficient and precise application of self-adhesive labels-such as paper, film, or hologram labels-on both sides of cartons in an “L-shape” configuration. With the capability to apply labels at speeds up to 120 cartons per minute, this machine is built to deliver high performance while maintaining consistent output. It is ideal for both offline and online applications, ensuring precision and reliability.
This system is equipped with a microprocessor-controlled label dispensing system, providing exceptional accuracy. Additionally, its user-friendly product/label sensing system further enhances productivity by eliminating manual setup, reducing downtime, and improving overall operational efficiency.
Key Features
- High-Speed Operation: Capable of labeling up to 120 cartons per minute (depending on carton size, shape, and label type).
- Microprocessor-Controlled Dispensing: Delivers high-precision label application with advanced control algorithms for reliable and repeatable performance.
- Synchronized Speed Control: One-point synchronization for the conveyor, label dispenser, and pressing device ensures seamless operation and enhanced throughput.
- Automated Label Length Detection: No manual input required for label size adjustments, minimizing setup time and maximizing efficiency.
- Versatility: Can handle various label sizes without requiring change parts, reducing machine downtime.
- User-Friendly Interface: Features a Colour Touch Screen HMI, making operation intuitive and simple.
- Flexible Label Application: Capable of applying labels in both Straight and “L-Shape” configurations, ideal for security seals and tamper evidence.
- Maintenance-Free: The machine is designed for minimal maintenance, featuring stainless steel construction for enhanced durability and hygiene compliance.
- Easy Adjustment: User-friendly label positioning and application height adjustments for different carton sizes.
- Compatible with Coders: Can be used in conjunction with Inkjet, Thermal, Hot Foil, or Contact Coders for adding variable information to the labels.
- Plug & Play Setup: Designed for quick installation, ensuring minimal downtime.
Optional Features
- Label Roll Empty Auto-Stop: The machine halts automatically when the label roll is empty, accompanied by an alarm notification.
- Missing Label Detection: Auto-stop feature (for paper labels) when a label is missing from the roll, ensuring uninterrupted production.
- Transparent Film Label Sensor: For labels without sensing marks, enabling detection and application.
- Vision Inspection Systems:
- Barcode/Pharmacode verification
- OCV (Optical Character Verification)/OCR (Optical Character Recognition) print inspection
- Label presence & correctness check
- Online Pneumatic Rejection System: Rejects faulty cartons in real-time to maintain packaging integrity.
- Tower Light: Visual status indication, showing machine operation and fault states.
- Toughened Glass/Acrylic Safety Cabinet: Adds a layer of safety and durability to the machine.
- Low Compressed Air Detection: Auto-stop feature to prevent issues with pneumatic coders if compressed air levels drop.
- Extended Infeed Conveyor: Optional addition for manual carton loading.
- Print & Apply Systems Integration: Can be integrated with Inkjet, Laser, or Thermal coders for seamless inline printing and labeling.
Technical Specifications
- Label Height: From 8 mm to 70 mm (standard)
- Label Length: Minimum 12 mm
- Label Roll Diameter: 400 mm
- Core Diameter: 75/76 mm
- Gap Between Labels: Approximately 3 mm
- Product Type: Cartons (samples are required for confirmation of label positioning)
- Product Diameter: Up to 25 mm (subject to confirmation with samples)
- Feeding System: Cartons must be fed at regular intervals/positions (either manually or automatically)
- Electrical Supply: 220 VAC, Single Phase, 50/60 Hz
- Power Consumption: 0.75 kW / 1.5 Amp
- Speed: Up to 120 labels per minute (depending on carton & label size)
- Construction: Fully stainless steel, GMP compliant
Applications
The LABELING -120C-Twin is widely used for the following industries:
- Pharmaceuticals
- Food & Beverages
- Fast-Moving Consumer Goods (FMCG)
- Cosmetics
- Agrochemicals
Key applications include Carton Security Labelling, especially for tamper-evidence seals in products like pharmaceutical cartons, food packaging, and consumer goods. Its integration capabilities with online track & trace and serialization systems make it an excellent solution for meeting regulatory requirements and ensuring product security.
By offering reliable, high-speed labeling combined with advanced automation features, the LABELING -120C-Twin is an indispensable tool for businesses seeking to streamline their packaging lines while maintaining the highest standards of security and accuracy.
