High Speed Rotary Sticker Labelling Machine for Ampoules and Vials

SBRSL-400

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High Speed Rotary Sticker Labelling Machine for Ampoules and Vials
This model SBRSL-400 is India’s first, high speed rotary sticker labeling machine. The equipment used for labelling ampoules is known as  Ampoule Labelling Machine and vial labelling machine is used for labeling vials, include the most modern micro processor based label dispensing system and a user friendly sensing system for products and labels. It is utilized for labeling round shaped ampoules, vials, and other such objects. Hence it is also known as ampoule labeling machine and vial labeling machine. Further, this super speed equipment has the capacity to rapidly label up to 400 products in just one minute, based on the size of product and label. The rotary labeling machine even incorporates an exclusively designed mechanical and electronic system to apply transparent or no look labels, on the vials and ampoules at very high speed; and also an optional label sensing system. This high speed rotary sticker labeling machine is a unique model; with the highest installation in India. It even has a distinct synchronized speed control system. The inherent and preset label length detecting system helps you to avoid the manual input and storage of label length data into the memory; and retrieve the same details every time to change the label size and restart the machine. It thus saves time and money, prevents machine downtime, and enables to obtain higher production. This equipment has a special feeding device to feed the ampoules/vials and collect the labeled products in a vertical position directly from the trays. Hence the operator can feed the ampoules/vials online for labeling without any machine stoppage. As a result it avoids breakage of ampoules and vials; and eliminates the long and difficult way of loading the products for labeling; as compared to the other slant hopper feeding system. This model is also available with an online, linear packing line for ampoules/vials that can be connected directly with the capping machine or turn table for continuous feeding.
  • No Label Data Input/retrievals require for any Label Size
  • No Change Parts for Label size
  • Single Pot On-line Speed Variation control
  • Synchronized speed of Label Dispensing, Product Feeding and Pressing Device
  • Virtually Maintenance free machine
  • Easy to change label application height
  • User Friendly Label Placing Adjustments
  • Self Protected against Voltage Fluctuations
  • Suitable for On-Line Inkjet and Contact Coding System
  • Suitable for Partial, Full Wrap Around and Overlap Labelling
  • Built In A.C. Variable Frequency Drive System.
  • Fully Stainless Steel finishes Machine
Labelling accuracy ±1mm
PLC Programmable Logic Controller Unit – DELTA Make
Touch Screen Delta Make Touch screen
Stepper Motor Sanyo denki stepper motor – Japan make
Servo Motor Panasonic / Delta Make
Microprocessor Microprocessor controller
Sensors ( Product /Label ) Leuze – USA or Sick Germany make
AC Drive (Variable Speed) Delta Make
All Electrical / Electronic cables Labb – Germany make
Pneumatic cylinders SMC / Festo make
Label Height 8 mm to 50/70/90 mm Standard*
Label Length 12 mm Minimum
Label Roll Dia. 400 mm
Core Dia. 75/76 mm
Gap Between two Labels Appx. 3 mm
Product Diameter Up to 25 mm*
Electrical 220 VAC Single Phase Power Supply (50/60 Hz)
Power 2.5 Amp.
Capacity 0.75 Kw
Speed Up to 400 Labels per minute depending on Product and Label Size
Product Feeding Hopper height 850 mm*
With T.G. Cabinet 2000 mm(L) X 1400 mm(W) X 1600 mm (H)

MACHINE’S MATERIAL OF CONSTRUCTION

Machine Main Base Frame Stainless Steel 304 Pipe Structure
Machine Coverings Complete in Stainless Steel 304
Product Contact Parts Stainless Steel 304
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Star-wheel Stainless steel with Teflon/stainless steel roller
Feed worm Teflon
Tray for infeed Stainless Steel with chain type conveyor
Tray for outfeed Stainless Steel
Bearings SKF / Niche / Equivalent
Plating(Wherever Applicable) Zinc / Hard Chrome / Blackening
Wrapping Belt End Less Sponge Coated Wrapping Belt
Bottle Separation / Spacing Unit Teflon Feed worm
Dispenser Rollers Rubber Molded + Aluminum + Knurling Rollers
Dispenser Unit Up & Down Screw Based UP & DOWN Assembly
  • Label Roll Empty – Machine Stop System with Alarm
  • Missing Label in Roll – Machine Stop System with Alarm
  • Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
  • Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed ranges available.
  • Toughened Glass or Acrylic Safety Cabinet for Machine
  • Tower Light showing the machine status / operation
  • Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display
  • Special Sensing system for checking missing label on product
  • Low Compressed Air – Machine Stop with Alarm system for pneumatically operated coding system
  • Visison System for checking Barcode, presence or absence of Coding or Pharma code on labels
  • Vision System with OCR system for checking coding on labels
  • Online pneumatically operated product rejection system

Product
Performance Video

Ampoule Sticker labeling machine, Self Adhesive labeler machine

High speed Vial Rotary labeling machine , Smallest bottle rotary sticker labeling labellers machine